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AVA - Automatic Valve Assembly machine

Specifications

Air Pressure

Min. 8 - 10 bar

Elec. connection

230V (change on request)

Capacity

65 - 90 wheels/hour

Wheel Dimensions

20" - 29"

Max width

Width: 60mm with tyre

Weight

900kg

Air Usage

100 L/min

Elec. Usage

1,25kW

Dimensions

(L x W x H): 1415 x 3060 x 2350 mm

Sort Valves

Dunlop & Presta (schrader possible)

Max height

Height: 70 mm with tyre

Sound level

<70 dB

Time saving process

Place the wheel inside the machine. The machine will automatically bring the wheel inside

start valve assembly

The machines uses vibratoary drums to send components to assemble the valve, it will also inflate the tyre.

The result, a wheel ready for the next step in production, with a fully assembled valve and inflated tyre.

Streamline Your Bicycle Wheel Production

The AVA automates a time-consuming step in bicycle wheel production by assembling the valve and inflating the tyre in one smooth process. On average, the machine completes a wheel in under 42 seconds.

By taking over this manual task, the AVA keeps your production line running efficiently, maintains consistent workflow, and frees up operators to focus on other tasks. as they won’t have to assembly the valve and inflate the tyre. The result is a faster, more balanced, and more productive line with higher output quality.

Key Benefits:

  • Eliminates a major production bottleneck

  • Maintains smooth, consistent workflow

  • Reduces manual labor and operator fatigue

  • Ensures accurate valve assembly and tyre inflation

  • Increases overall efficiency and line performance

 
  • Valve assembly tooling
  • automatic wheel loading and unloading system
  • Inflation unit
  • vibratory tumbler for components supply 
  • Specific vibratory tumbler for Dunlop, Presta and optionally schrader.
  • HMI touchscreen.
  • Schrader valve option
  • Dunlop option with rotating drums (configurable)
  • Presta option with rotating drums (configurable)

AVAILABLE FOR HMBIKECLOUD.COM™

See every wheel

Output per hour, per line, per station. Live on screen, not at the end of the shift.

Catch it before it costs you

Idle time before it becomes a stoppage. Quality drift before it becomes a batch.

Prove it on the spot

When a customer asks about quality, you no longer explain. You show.

HMBIKECLOUD.COM dashboard showing live wheel output, cycle time, idle time and quality per line

Ask yourself what your last downtime cost you.

If you cannot answer that in seconds, your line is running blind.

HMBIKECLOUD turns your machines in a live dashboard, open in any browser, on any device, anywhere you can log in.

And that day of downtime you could not put a number on? It cost more than a full year of HMBIKECLOUD.COM™.

See What You Are Missing