Airline Assembly Conveyor

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Elec. connection

400V (change on request)

Capacity

Can have multiple working stations
(depends on length line and distance between clamps)

Weight Machine

Depends on length, and clamps used
(clamps can hold a max of 30kg per clamp)

Elec. Usage

4.0 kW

Dimensions

(L x W x H):
Bases: 1610 x 2447 x 2100 mm
Segments: 443 x 442 x 4000 mm

Sound level

<70 dB

Assembly any bike in a very ergonomic environment

The Marchetti Airline is a dynamic bicycle assembly conveyor designed for continuous movement and powered by a motor. The conveyor consists of a head and tail section, with each segment measuring 4 meters, and additional segments can be inserted as needed. The conveyor can move on different speeds or stand still for a optimal working environment. Operators have the freedom to move around the assembly area to access various bicycle components, ensuring ergonomic efficiency. Standard clamps allow for a 360-degree horizontal rotation of the bicycle frame, while specialised e-Bike clamps enable a 360-degree rotation in both horizontal and vertical directions. Notably, the assembly line does not necessitate any specific structural modifications within factories for installation.

  • Ergonomic design
  • Strong frame
  • Moving line / Interval
  • Standard 360 clamps
  • PLC controlled
  • Adjustable speed
  • Start stop switches
  • Safety parts head/tail
  • Adjustable length on customers request
  • Adjustable speed
  • Start/stop switches
  • bright skylights
  • Optional: Universal special clamps 360 Degrees X & Y axis
  • Optional: Special eBike clamps 360 Degrees X & Y axis

full factory layouts on request

Let’s make your factory setup a ergonomic and efficient! Our Airlines come in flexible lengths, adjustable in 4-meter steps to suit your production needs. Need help designing your entire factory for efficient bicycle production? We’ve got you covered. Check out what our skilled Holland mechanics can create for you—catch a sneak peek!

Airline clamps

Standard clamp 360° X-AXIS

The basic clamp that standard comes with the Airline. Attachable on the seat tube, with a easy to use special pin. 

EBIKE clamp 360° X-AXIS & Y-AXIS

The eBike clamp is made for eBike but can handle any bike and can turn both X and Y Axis. For the ergonomic and flexible design this is the most chosen option.

Seat tube clamp 360° X-AXIS & Y-axis

The Seat tube clamp is the same as the eBike clamp but with another way of attaching the bicycle. this clamp uses a special gripper to hold the bike on the Seat post of the saddle. For bicycle frames that have the seat post already attached.

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